Things You Should Know About Waste Tyre Pyrolysis — Kay Iron Works
What Is a Waste Tyre Pyrolysis and How Does This Process Work?
These days the amount of waste tyres is generating higher pollution because of these tyres also getting higher in the environment. So it’s becoming important to reduce this pollution as this is really dangerous for our health and also for our environment.
There are several ways to dispose of waste tyres some of them are Tyre retreading, Recycling heat by burning and incineration, and Waste tyre recycling to reclaimed rubber. But if you know about tyre recycling, none of them is good way to dispose of the tyres and also wasting of this resource and these methods also produce a lot of pollution.
What is the waste tyre Pyrolysis Process?
Tyres are mainly made of rubber; they can be synthetic as well as natural rubber and also with many organic and inorganic components. The primary chain of the rubber in tyres is split into monomer, biopolymer, and fragments in a sealed pyrolysis reactor with suitable heating, which is then polymerized into many different kinds of olefins, thereby converting the volatile chemicals to solid carbon. Fuel oil, uncondensable gas, carbon black, and steel wire are the major end products. Every product has a variable composition according to pyrolysis processes, temperature, and other factors. Through the tyre pyrolysis process, it could recycle waste tyres for renewable energy, also without generating secondary pollution to the environment. That is why waste tyre pyrolysis system is best to compose waste tyres
How Does Pyrolysis Work?
- Use the machine to take out the wires from the tyres
- After that put the tyre into the machine to shredded the tyre because shredded tyres are easy to pyrolyze
- Put the shredded tyres into the reactor and heat the reactor with fuel
- Oil gas is produced when the pyrolysis reactor is heated to a specific temperature; the oil gas then passes through a three-step cooling system, which includes a vertical condenser, a horizontal condenser, and a cooling tower, to be cooled down to get oil, which is then stored in oil tanks.
- After being cleaned by a tail gas cleaning and odor removal system, non-condensable gas from the cooling tower can be recycled to heat the reactor.
- During the combustion of fuel, smoke will be produced, which can be ejected after being cleaned by the smoke cleaning system.
- At the end, the carbon black in the pyrolysis reactor can be collected by the carbon screw conveyor
If you want to learn more about waste tyre pyrolysis plants or want to set up your own, contact Kay Iron Works, as we are the finest waste tyre pyrolysis plant manufacturer and supplier. Our Waste Tyre Pyrolysis Plant is made from high-quality raw materials. Kay Iron Works Waste Tyre Pyrolysis Plant is widely used for the recycling of waste tyres, plastic, and rubber, as well as for the production of high-demand fuels such as oil, carbon black powder, steel, and gas. We provide a Waste Tyre Pyrolysis Plant that provides 100 percent waste tyre recycling and leaves no residue at the conclusion of the operation. Our Waste Tyre Pyrolysis Plant recycles waste tyres without the need of a catalyst and operates on a closed-loop system which is pollution free and safe
Features of waste tyre pyrolysis plant by Kay Iron Works
- Requires a small amount of investment
- High availability of materials
- Short recovery period
- The latest & tried technology with the best price in the world
- Each recycled ton of tyres preserves 10 tons of CO2 which is a major greenhouse gas
- Requires less space and manpower
- Energy efficient
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